Integrated Factory Capabilities

Full-Service OEM & ODM Apparel Manufacturing Solutions

Bravane Industry operates as an integrated manufacturing partner—not just a sewing line. From digital pattern grading, raw yarn sourcing, and custom fabric milling to precision cutting, specialized screen printing, 3D embroidery, and export-ready private labeling.

Full-Stack Production

Our 9 Core Manufacturing Capabilities

Each technique is housed under our single 25,000+ sq. ft. facility in Sialkot, Pakistan, ensuring zero subcontracting delays and unified AQL 2.5 quality oversight.

1. OEM Manufacturing

Precision cut-and-sew replication built strictly to your tech packs, grading specs, and measurement tolerances (+/-0.5cm) with direct factory pricing.

2. ODM (Design + Manufacture)

Turn your moodboards, rough sketches, or reference garments into production-grade CAD digital patterns with recommended fabric blends and GSM weights.

3. Custom Screen Printing

High-density 3D puff, soft-hand water-based, discharge, and durable plastisol printing using 12-color automatic rotary carousel machinery.

4. Industrial Embroidery

Multi-head Tajima machinery producing high-density 3D foam puff embroidery, flat satin crests, felt applique, and custom chenille patches.

5. DTF (Direct-to-Film) Printing

Ultra-crisp photorealistic color gradients, intricate line art, and multi-color emblems heat-bonded with high stretch resistance on any fabric.

6. All-Over Dye Sublimation

Permanent gas-infused dye sublimation for 100% polyester match kits, rashguards, and athletic jerseys that never fade, crack, or peel.

7. Private Labeling & Branding

Custom high-density damask woven neck labels, satin wash-care tags, embossed silicone badges, engraved metal aglets, and custom branded zippers.

8. Custom Cut & Sew Assembly

Bespoke garment silhouettes: drop-shoulder boxy fits, curved hems, reinforced bar-tacks, 4-needle flatlock seams, and multi-fabric paneling.

9. Packaging & Poly-Bagging

Individual frosted/biodegradable ziplock bags, barcode SKU sticker integration, custom hangtags, moisture desiccants, and 5-ply export master cartons.

Technical Comparison

Printing & Embellishment Techniques Compared

Compare durability, fabric compatibility, order minimums, and volume cost efficiency to pick the exact technique for your collection.

Technique	Best Fabrics	Max Colors	Durability	Cost at Scale	Optimal MOQ	Best For
Screen Printing Popular	100% Cotton, French Terry, Fleece	Up to 12 Colors	50+ Washes (Grade 4.5)	Lowest at Volume	50 Pcs	Streetwear tees, heavyweight hoodies, bold logos
3D Puff Embroidery Premium	Heavy Fleece, Twill, Denim, Caps	Up to 15 Threads	Lifetime of Garment	Moderate	50 Pcs	Chest crests, caps, varsity jackets, sleeve branding
DTF (Direct-to-Film) Versatile	Cotton, Poly, Spandex, Blends	Full Spectrum (Photographic)	40+ Washes (Grade 4.0)	Low-to-Medium	35 Pcs	Multi-color art, gradient designs, complex neck tags
All-Over Sublimation Seamless	100% Polyester, Lycra, Mesh	Unlimited Full Bleed	Permanent (Zero Fade)	Extremely Low	35 Pcs	Pro soccer kits, rashguards, esports jerseys, gym vests
Chenille Applique Vintage	Heavy French Terry, Melton Wool	Multi-layered felt/yarn	Lifetime of Garment	Higher setup	50 Pcs	Varsity jackets, retro athletic fonts, statement logos

Detailed Technique Profiles

In-Depth Specifications & Selection Guide

Detailed breakdown of when to choose each capability, exact technical limits, and compatible garment categories.

Decoration Technique #1

Custom Screen Printing (Plastisol, High-Density Puff & Water-Based)

Screen printing is the gold standard for high-volume streetwear and activewear. Ink is pressed through fine mesh screens onto fabric, creating crisp, saturated graphics with incredible longevity.

When to Choose Screen Printing vs Other Techniques:

Choose over DTF when producing orders of 100+ units with 1–4 solid spot colors for the lowest per-unit cost.
Choose over Sublimation when printing on 100% cotton, French terry fleece, or heavy canvas garments.
Choose High-Density 3D Puff when seeking elevated streetwear tactile texture on chest and back graphics.

Max Colors Up to 12 spot colors per design

Minimum Order (MOQ) 50 pcs per design/colorway

Turnaround Time 10–14 production days

Placement Options Full chest, oversized back, sleeves, pockets

How many colors can you screen print on dark garments?

We support up to 12 colors on dark garments by applying an underbase white flash layer to ensure vibrant Pantone accuracy without dulling.

Does your 3D puff print crack after regular washing?

No. We formulate our puff additives with flexible polyurethane binders cured at 320°F (160°C) for Grade 4.5 wash-fastness.

Custom Screen Printed Hoodies in Manufacturing Facility

Get Screen Printing Quote

Decoration Technique #2

Industrial 3D Puff & Flat Satin Embroidery

Multi-head Tajima computerized embroidery produces rich, dimensional branding using high-tensile Madeira threads that outlast the garment itself.

When to Choose Embroidery vs Printing:

Choose over Screen Print for small chest logos, beanies, caps, heavy outerwear, and luxury branding requiring physical thread depth.
Choose 3D Foam Puff for bold typography and sports team crests on heavyweight fleece and structured twill.
Choose Chenille Patches for retro collegiate fonts and varsity jackets.

Max Thread Colors Up to 15 colors per embroidery file

Minimum Order (MOQ) 50 pcs per design

Stitch Density High-density (up to 45,000 stitches/design)

Placement Options Left chest, center chest, hood brim, cuff, back neck

What file format is required for embroidery digitizing?

We accept AI, EPS, PDF, and high-resolution PNG files. Our in-house digitizers convert your artwork into DST embroidery machine stitch paths with zero setup surcharge on production orders.

Can you embroider across hoodie seams?

Yes. Because we do custom cut-and-sew, we embroider panels before garment assembly, allowing edge-to-edge and cross-seam placements that off-the-shelf blanks cannot achieve.

Custom Embroidered Apparel and Varsity Jackets

Get Embroidery Quote

Decoration Technique #3

All-Over Dye Sublimation Printing

Dye sublimation converts solid pigment ink directly into gas under heat and pressure, fusing permanently with synthetic polyester fibers at a molecular level for zero hand-feel and complete breathability.

When to Choose Sublimation:

Ideal for Performance Athletic Uniforms: Soccer jerseys, basketball kits, cycling jerseys, MMA rashguards, and esports jerseys.
100% Breathable: Inks do not block fabric pores or mesh ventilation holes.
Zero Color Limitations: Full-bleed gradients, custom camo patterns, player numbers, and sponsor logos printed in a single pass.

Max Colors Unlimited full-bleed photographic spectrum

Minimum Order (MOQ) 35 pcs per design

Fabric Compatibility 100% Polyester, Poly-Spandex, Dry-Fit Interlock

Print Coverage 100% All-over panel-to-panel coverage

Will sublimated colors fade after multiple machine washes?

No. Sublimation dyes become part of the actual polymer chain, meaning they cannot peel, crack, or wash out even after 100+ high-intensity sports wash cycles.

Sublimated Athletic Teamwear and Performance Jerseys

Get Sublimation Quote

Decoration Technique #4

DTF (Direct-to-Film) High-Definition Printing

Direct-to-Film printing prints water-based pigment inks onto a specialized PET carrier film, dusted with adhesive powder, and heat-transferred directly onto the fabric.

When to Choose DTF:

Complex Photographic Art: Perfect for multi-color photorealistic artwork with fine lines that screen printing screens cannot resolve.
Universal Fabric Compatibility: Works equally well on 100% cotton, high-stretch nylon-spandex, polyester, and tri-blends.
Small-Batch Efficiency: Zero screen setup costs, making it ideal for capsule drops with 35–100 pieces.

Max Colors Full CMYK + White photographic spectrum

Minimum Order (MOQ) 35 pcs per design

Stretch Elasticity High-elasticity hot-melt adhesive

Wash Durability 40+ wash cycles (Cold wash recommended)

Get DTF Printing Quote

Brand Integration Service

Complete Private Labeling, Custom Trims & Packaging

Transform garments into institutional-grade retail products. We manufacture custom damask woven neck tags, satin care labels, engraved metal aglets, rubber patches, and frosted retail packaging.

Woven Labels High-density damask, heat-cut or folded

Custom Hardware Engraved aglets, metal eyelets, custom zipper pulls

Hangtags & Barcodes 350 GSM matte/gloss cardstock with SKU stickers

Poly-Bagging Frosted ziplock or heat-sealed with vent holes

Custom Private Labeling and Apparel Trims

Inquire Private Label

Workflow Integration

How Every Service Integrates Into Our 8-Stage Roadmap

Whether you order custom screen printing, sublimation kits, or full OEM cut-and-sew, every single order passes through our strict 8-stage quality framework.

Tech Pack & Decoration Spec Review

We analyze vector artwork, Pantone color formulas, stitch density requirements, and fabric GSM specifications.

Custom Fabric Milling & Lab Dips

Knitting raw yarn counts (single jersey, French terry, dry-fit interlock) and dye-bath lab dips to verify exact Pantone color match.

CAD Pattern Digitization & Tooling

Digital pattern grading for sizes XS through 5XL, embroidery file digitizing (DST), and screen separations.

Physical Pre-Production Sample Approval

A fully branded counter-sample is shipped to your door for physical fit, hand-feel, and print/embroidery sign-off.

Automated Cutting & Live Assembly

Computerized spreading, laser cutting, 120+ workstation assembly lines, and in-house decoration execution.

In-Line QA & 100% Needle Detection

Roving quality checks for seam tensile strength, stitch consistency, thread trims, and conveyor metal scanning.

Custom Packaging & AQL 2.5 Audit

Attaching woven neck labels, hangtags, poly-bagging into frosted ziplocks, and final pre-shipment statistical audit.

Worldwide Air / Sea Export Logistics

Direct DDP/FOB dispatch via DHL, FedEx, or ocean freight forwarding with real-time tracking to your warehouse.

Verified Client Feedback

What Sourcing Teams Say About Our Services

Direct feedback from athletic clubs, streetwear founders, and apparel procurement managers who partner with Bravane Industry.

“The dye-sublimation fidelity on our match jerseys was spot on with our Pantone codes, and the flatlock seams hold up under intense match conditions. No peeling or color fading after a full season.”

“Finding a manufacturer who can consistently produce genuine 450 GSM heavyweight fleece with sharp 3D puff screen printing is rare. Bravane nailed our custom boxy cut and delivered on time.”

“Their DTF reflective heat transfers and private label damask tags gave our activewear set an elevated luxury feel. Flawless customs export handling straight to our Sydney warehouse.”