Custom Sports Bra Manufacturing
From low-impact butter-soft yoga crops to high-support running bras with removable padding cups and strappy back designs — engineered with premium compression ergonomics.
- 240–300 GSM 75/25 Nylon Elastane: Premium high-recovery compression knit with high opacity and full coverage and moisture dispersion.
- Removable Breathable Cups: Molded perforated foam inserts with discreet side entry slots that retain shape after washing.
- Reinforced Underbust Band: Plush 1.5-inch elastic underbust band providing bounce-free support with zero digging.
- Tagless Silicone Branding: Soft heat-transfer interior size labels, matte 3D silicone logo hits, and frosted polybags.
Technical Specifications & Build Matrix
Engineered with high-tensile athletic fabrics, double-lined cup shells, and anti-friction flatlock bonding.
| Fabrics Available | 75/25 Nylon Elastane Butter-Soft (240–260 GSM), 80/20 Polyester Spandex Compression (260–300 GSM), Recycled Eco-Nylon (Econyl), and Breathable Power-Mesh Lining. |
|---|---|
| Performance Treatments | High-Impact Bounce Control Double Layer, Hydrophilic Fast-Dry Moisture Management, Silver-Ion Anti-Bacterial Odor Defense, and UPF 50+ UV Block. |
| Straps & Cup Construction |
Padding: Removable perforated high-density foam cups with anti-bunching inner mesh casing. Underband: 1.5-inch brushed plush elastic encased within self-fabric with clean flatlock bottom stitching. Straps: Reinforced 4-way stretch self-fabric straps or adjustable coated metal sliders. |
| Fit Silhouettes | Classic Racerback, Intricate Criss-Cross Strappy Back, Square-Neck Longline Crop Top, High-Neck Running Bra, and Asymmetrical One-Shoulder Active Top. |
| Shrinkage & Colorfastness | Pre-shrunk fabric with residual shrinkage strictly < 1.5%. Grade 4.5+ colorfastness against sweat, friction, and machine washing at 40°C. |
Full Customization & Embellishment Options
All silicone transfers, strap bonding, and tagless private labeling are executed in-house.
Matte Silicone Heat Seals
High-elasticity 3D silicone logo transfers on center chest, lower underband, or back straps that stretch without cracking.
Custom Jacquard Underband
Custom woven plush elastic underbands with repeating brand typography, tonal logos, or contrast stripes.
Reflective 3M Branding
Scotchlite high-visibility reflective logos and back strap safety hits for early morning and night training.
Tagless Private Labeling
Smooth heat-transfer inner care & sizing information, custom hang tags with safety pins, and branded frosted polybags.
Standard gymwear Sports Bra Spec Chart (XS – 2XL)
High-recovery 4-way compression measurements for medium/high-impact fit.
| Measurement Point | XS (30A-30B) | S (32A-32C) | M (34A-34C) | L (36A-36D) | XL (38A-38DD) | 2XL (40A-40DD) |
|---|---|---|---|---|---|---|
| 1/2 Bust Width (Relaxed) | 31 | 33.5 | 36 | 38.5 | 41 | 43.5 |
| 1/2 Underbust Band Width (Relaxed) | 28 | 30.5 | 33 | 35.5 | 38 | 40.5 |
| Total Front Length (Shoulder to Hem) | 30 | 31.5 | 33 | 34.5 | 36 | 37.5 |
| Underbust Band Height | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 | 3.8 |
Real Manufacturing Gallery & Macro Details
Genuine photography from our manufacturing facility showcasing sports bra cup casing, plush underband elastics, and high-impact construction.
Custom Sports Bra Production Capability
High-performance athletic support and athleisure top manufacturing capabilities.
Bespoke Multi-Strap Sports Bra Production
Overview: Technical activewear operations require high-impact sports bras engineered with intricate multi-strap geometries, bounce-free core support, and zero-chafe shoulder comfort.
Execution: Produced with self-fabric elasticated strap tensioning, breathable molded foam cup inserts, matte 3D silicone underband logos, and multi-stage quality inspections.
All Sports Bras are Knitted, Cut, Flatlock Sewn & Tested in our Sialkot Facility
Direct factory oversight. Comprehensive multi-stage quality control with fair wage standards and skin-safe eco-friendly dyes.
Frequently Asked Questions About Custom Sports Bras
Detailed answers on MOQs, padding cups, support levels, and strap styling.
What is the MOQ for custom sports bras?
Do you supply removable padding cups?
What support levels can you engineer?
Can you make custom strappy and cross-back designs?
What is the sampling lead time and production timeline?
Frequently Manufactured Together
Gymwear
Custom Gymwear Leggings
220–280 GSM 75/25 nylon-spandex butter-soft leggings with high-rise waistband and squat-proof opacity.
Gymwear
Custom Active Biker Shorts
High-waist 6-inch and 8-inch biker shorts with drop-in phone pockets in matching butter-soft fabrics.
Gymwear
Custom Cropped Active Singlets
4-way stretch racerback crop tops and gymwear singlets with chafe-free flatlock armholes.
Ready to Manufacture Your Custom Sports Bra Line?
Get factory-direct pricing with low 25-piece minimums. Send your strap tech packs, cup specifications, or colorways for immediate cost estimation and sample scheduling.