Performance Criteria: Technical sportswear manufacturing requires high-filament moisture-wicking micro-polyesters (140–180 GSM dry-fit mesh, birds-eye, and interlock), 100% colorfast all-over dye sublimation using Italian fluorescent inks, and reinforced high-stress seam construction designed to endure intense athletic movement.

1. Performance Fabrics for Teamwear & Athletic Apparel

When engineering custom sports jerseys and team tracksuits, fabric breathability and tensile strength are paramount:

  • Micro-Polyester Dry-Fit Mesh (150 - 160 GSM): Engineered with capillary fiber channels that pull sweat away from the body to the fabric exterior where it evaporates rapidly.
  • Birdseye & Pin-Hole Jacquard: Provides enhanced targeted airflow zones under arms and along the back spine for superior thermoregulation.
  • Poly-Tricot & Dobby Weave: Heavyweight 240-280 GSM polyester weaves designed for wind-resistant, durable warmup tracksuits with soft brushed fleece linings.

2. All-Over Dye Sublimation vs. Heat Transfer

Unlike screen printing or vinyl transfers which add weight and block breathability, all-over dye sublimation bonds heat-activated disperse dyes directly into the molecular structure of synthetic polyester fibers at 200°C.

  • Zero Hand-Feel: The fabric maintains 100% of its original breathability and drape without any rubbery ink layer.
  • Permanent Durability: Sublimated graphics, sponsor logos, player names, and numbers never fade, peel, or crack, even after 100+ industrial laundry cycles.

3. Frequently Asked Questions

Can factories produce individual custom names and numbers per jersey?

Yes. Utilizing automated digital sublimation plotters, Bravane Industry produces fully customized rosters with personalized player names, numbers, and sizes with zero setup fees per individual name.

What is the minimum order quantity for custom sports teamwear?

Our minimum order quantity for custom sportswear, soccer kits, basketball uniforms, and tracksuits starts from 25 pieces.

Custom Sportswear Production

Equip Your Sports Brand or Athletic Club

From high-definition all-over sublimated jerseys to custom poly-fleece tracksuits, Bravane Industry manufactures professional athletic wear with rapid turnaround and low starting MOQs.